Capability

We are a complete design system provider

Capability

We are a complete design system provider

Design Capabilites

FEA analysis result

Safety Factor Distribution
( ABAQUS / FEMFAT)

Surface treatment technology

(including Hard Anodising, Moly coating, Manganese Phosphating, Nitriding, etc.)

We are a Total Engineering Solutions  provider of the entire journey cycle  from design up to validation for the  entire piston, pin, circlip, ring assembly  (PPCR) wherein the products are designed as per the customer requirements, prototypes are manufactured,  tested & validated before mass production. 

We have designed pistons from scratch, using our comprehensive benchmarking study  to realise the functional tolerances  that go one step ahead of purely dimensional tolerances that decides  the durability and performance of our  products.  We have capabilities in house to design and manufacture all surface treatment technologies as well.

Test results are co-related using advanced analytical software like Auto-CAD, Unigraphics, DelCAM, Pisdyn, Ringpak FEARCE. We have developed capability to carry out all Thermal, Dynamic and Durability analyses on our licensed software.

Piston & Powertrain Technology

Starting from the Aluminium foundry all the way up to surface coating, all processes for Piston, ring and Gudgeon pin technology are housed within the campus of Menon Pistons with state of the art controls on defect management.

All our plants have Best in Class customized precision CNC Turning  centres and Machining centres that can handle the most intricate Piston OD & Pin Bore  profiles

Our customized online SPC systems are customized to ensure auto- correction thus enhancing productivity and minimizing rejections

By using QR codes, we  track our manufacturing processes and collect real time data from our machines. We also follow BPR based inventory management systems to have 100% availability of finish products at all times for our customers

Casting Foundry

We have an in house setup to manufacture intricate Ductile and Gray iron products for various industries

In-house state of the art CNC, VMC and conventional machine shop. offers finished components and sub-assemblies, ready to use.

World-class quality control standards, ample production capacity, the workmanship of our technicians, qualified engineers and also our state of the art technologies, has made us a leader in this sector both for local & overseas market.

Precision Machining

For all our products, tight geometric tolerances in straightness, ovality and concentricity ensure  the smooth transmission of power

Whether in pistons or the precision shaft assemblies, we are able to handle complex geometries, profiles and ovalities, according to the needs of the customer and application

Menon has made the right investments in machine technology, metrology and process controls to provide our customers with precision machined components that are known for their durability and performance

Quality Infrastructure

Quality equipment (Appropriate machines, End of line gauges, Quality lab)

Assurance (Filters and data harnessing to aid in the 0PPM journey)

Industry 4.0 & IIOT
(Industrial Internet of Things)

Harnessing shopfloor data with software to reduce errors, inefficiencies in the manufacturing system, giving the customer the right quality at the right price

Appropriate automation to aid the manufacturing process

Traceability (QR codes from raw material inward to packing and shipping)

Piston & Powertrain Technology

Starting from the Aluminium foundry all the way up to surface coating, all processes for Piston, ring and Gudgeon pin technology are housed within the campus of Menon Pistons with state of the art controls on defect management.

All our plants have Best in Class customized precision CNC Turning  centres and Machining centres that can handle the most intricate Piston OD & Pin Bore  profiles

Our customized online SPC systems are customized to ensure auto- correction thus enhancing productivity and minimizing rejections

By using QR codes, we  track our manufacturing processes and collect real time data from our machines. We also follow BPR based inventory management systems to have 100% availability of finish products at all times for our customers

Casting Foundry

We have an in house setup to manufacture intricate Ductile and Gray iron products for various industries

In-house state of the art CNC, VMC and conventional machine shop. offers finished components and sub-assemblies, ready to use.

World-class quality control standards, ample production capacity, the workmanship of our technicians, qualified engineers and also our state of the art technologies, has made us a leader in this sector both for local & overseas market.

Precision Machining

For all our products, tight geometric tolerances in straightness, ovality and concentricity ensure  the smooth transmission of power

Whether in pistons or the precision shaft assemblies, we are able to handle complex geometries, profiles and ovalities, according to the needs of the customer and application

Menon has made the right investments in machine technology, metrology and process controls to provide our customers with precision machined components that are known for their durability and performance

Quality Infrastructure

Quality equipment (Appropriate machines, End of line gauges, Quality lab)

Assurance (Filters and data harnessing to aid in the 0PPM journey)

Industry 4.0 & IIOT
(Industrial Internet of Things)

Harnessing shopfloor data with software to reduce errors, inefficiencies in the manufacturing system, giving the customer the right quality at the right price

Appropriate automation to aid the manufacturing process

Traceability (QR codes from raw material inward to packing and shipping)